The 1899 Locomobile Steam Car Replica, known as the Lykamobile is a full scale live steam automobile manufactured in 24 kits. This kit is available from a company called "Steam Traction World" located in Daventry, United Kingdom. Each kit is to be manufactured and sent once a month for 24 months. However for cost considerations I have chosen to have my kits batched and dispatched in larger crates to the United States (Topsail Beach, NC).

Specifications:
• Length 7ft 2.6in • Height 5ft 3in • Width 4ft 7.1in • Weight 904 lbs.• Water Tank Capacity 12 Gallons • Fuel Tank Capacity 7.3 Gallons

Construction:

CHASSIS Tubular steel fabrication, combination weld, bolted and silver solder.
STEERING “Ackerman” design tiller steering.
DIFFERENTIAL & DRIVE Spur gear differential similar to the original Locomobile, drive shaft and bearings.
WHEELS & TYRES Single tube pneumatic, treaded.
BREAKING SYSTEM Disc brake system.
ENGINE 21/4" diameter, 3" stroke modified “Hackworth” valve gear.
WATER FEED Twin mechanical pump.
BURNER Fuelled by diesel.
BOILER Multi Fire Tube, fully constructed and complete with necessary paperwork and inspected by notified body.
BODYWORK & SEATS Wooden with steel frame, seating capacity of 2 persons, with turned decorative spindles with leather style upholstery.
Gears: forward and reverse.
Assemble with hand-tools only
Step-by-step instructions
Technical service and help-line backup
Designed on ‘Solidworks’ CAD
Manufactured on modern CNC machines for build accuracy and high quality


Saturday, March 20, 2021

Modification of the "Modified Hackworth Valving System"

Several months ago I mentioned a possible modification to the already Modified Hackworth Valving System that Steam Traction World designed into the Lykamobile. I had a conversation with Ian (of Steam Traction World) about the best practices for timing the engine. In that conversation I mentioned that with the Series 1 and/or the Model Works version of the Lykamobile, that it had been recommended to adjust the position of the reverser about 3/4 of an inch further rearward.

From Model Works Series 1 Memories and Dreams Blog: "The timing of the valves has changed from the original instructions; the original set up gave the car a lot of power in reverse and mediocre power in forward."

Below are a few pictures from his blog showing how it was recommended to time the reverser.

You can see from the above photo the linkages for the valves. The inner linkage is mostly vertical. Also note that the Series 1 connecting rod to the right at an angle passing the brass block is an actual rod welded into an assembly that houses the bearing. This will be an important detail later. The next two photos shows where the linkages were and where they recommended how to fix the timing.

Original Location.
Recommended Location.
For the Series 2 Lykamobile, modifications to the linkages are required to adjust the linkages more rearward. In the Series 2 I believe that the crank counterbalance is a bit larger. Our linkages (adjusted in the vertical position as recommended by Steam Traction World) left no room to move the linkages further towards the crank. The linkages needed to be modified. I discussed this with Ian and he said it was possible that in the future they may provide linkages with a bit of a curvature to allow a better valving set up. So I took it upon myself to try this modification out on my own. Below is one of the linkages where I have ground away material to allow the link to be moved about 1/2 of an inch closer to the engine.
As you can see the link is still very structurally sound. A bit of trial and error was needed to arrive at this curvature. I would place the link back on and see where I needed to grind some more for clearance. This was an iterative exercise. Below is how it looks assembled.

I re-timed the engine valves with the reverser as far rearward to the engine as possible without hitting the counterbalance or brass water pumps.  I then test ran the engine under steam with the rear wheels up in the air so the car was stationary to look things over. I discovered that I had a slight knock and after a while I figured out that the connecting rod was banging ever so slightly on the linkages in two places over the crank cycle. That is because our connecting rod was fabricated out of one piece of flat stock steel vs a rod welded together as in Series 1. This necessitated a little more grinding on the red linkage that is attached to the black linkage and a little grinding on the actual connecting rod. Below are the pictures for the connecting rod. Again this was an iterative exercise until I was satisfied that everything had enough clearance. 
In this next picture you can see where the red linkage was interfering with the crank and where I removed some material from the crank and red link.


I feel that this modification is helping with the forward power with little to no perceivable difference in reverse. I also believe that the Lykamobile has an easier time starting from standstill to forward motion. It is still possible to further this modification a bit more provided there is room on the brass pumps to remove a little of the corner as shown below. However at this time I am satisfied with this modification and plan not to do any additional modifying of the linkages. 

Wednesday, March 10, 2021

Lunkenheimer Type Oiling System

February and the beginning of March 2021 has been a very wet and cold spell which brings a lot of idle time to think about the Lykamobile. This has brought me to wanting to create a oiling system for parts of the steam engine that will need periodic oiling. Now you might say what's the big deal, just squirt some oil here and there and all will be good. That's no fun! (at least for a mechanical engineer). So having seen modifications of similar rigs on the Series 1 Lykamobile, I embarked on adding this "accessory". Below is a reproduction of a Lunkenheimer oiler. This oiler operates by metering a slow drip of oil and is adjustable. It also has a cut-off so that oil can be stopped.

Next I decided to use 1/8 copper tubing and 1/16 NPT fittings - all of which is a bit difficult to find due to its small size. Mostly when you go down to this size it is a specialty for instrumentation etc. First I need to drill and tap the 1/16 npt holes on the engine.
I repeated this on the opposing side of the guide block and also on the second cylinder (4 places). I procured from McMaster-Carr a three port distribution block, made a bracket that is mounted with two of the top cylinder head bolts.
The next few pictures shows the routing of the 1/8 inch tubing. I also routed some tubing to the front bronze bushings that guide the valve stems.

The engine is now back in the Lykamobile ready for some good weather to steam it up. I envision only turning on the oiler as part of the steaming up process and turning it off once underway. 

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